melamine tableware factory and manufacturing capacity
Taizhou Shall Household Products Co., Ltd. connects product design, flower paper, molding, grinding and polishing, packaging, internal laboratory pre-inspection and quality management in the same manufacturing system to provide traceable production support for melamine tableware and household products projects.
This page focuses on the factory and manufacturing capabilities related to product quality and does not replace the custom service page. Specific production capacity, delivery date, in-production arrangements and projects that can be undertaken still need to be confirmed according to the product, quantity, color, packaging and current production plan.
What production links of melamine products can be completed by the Shall plant?
The melamine products mainly go through the process of paper preparation, molding, polishing and packaging. Shall can complete the design and printing, molding, edging, polishing, packaging and related quality inspection, so that the design data, production parameters and finished product requirements can be connected in the same project.
Design and Flower Paper
In-house complete product design, flower paper file processing, printing and production preparation, and confirm the position and effect of decals in combination with the instrument type.
Molding
According to the specific material, type and weight grade control mold temperature, exhaust times, molding time, powder weight and finished weight.
Grinding and polishing
Edges and polishes the molded product and checks for edge flatness, surface smoothness and overall appearance.
Packaging and Shipping Preparation
Complete packaging, labeling, packing and pre-shipment inspection in accordance with product, package and customer packaging requirements.
What is the plant size and production configuration?
Shall's current plant covers an area of about 30,000 square meters and employs more than 300 people. It has more than 100 sets of production and supporting equipment including molding, flower paper, edging, packaging, etc.
The full load design capacity is about 100,000 pieces per day. This figure is used to indicate production allocation capacity and is not a fixed delivery commitment for all orders; actual output is affected by type, color, color, weight, packaging, testing and production scheduling.
How does product design and mold development interface with manufacturing?
Product and mold design
Shall can complete product design, mold drawings, 3D modeling, rendering and 3D printing verification inside, which is used to check the shape, proportion and structural direction before formal mold opening.
Solid mold manufacturing
Solid molds are manufactured by professional mold suppliers. Shall is responsible for the preliminary design data, structural communication, mold test and sample confirmation, so that the product design and subsequent production requirements.
New type and weight adjustment
Significant changes in the type, thickness or weight class usually require modification of the mold or the development of a new mold, which cannot be achieved directly on the original mold by default.
How does the in-house lab support R & D and production?
The internal laboratory is used for research and development verification, production quality pre-inspection and abnormal investigation. It can carry out pre-inspection of formaldehyde migration, melamine migration and total migration, as well as oven, cooking, drop and household dishwasher tests.
Internal tests form a record and can be associated with products, orders, or production batches. Formal compliance reports are issued by qualified third-party organizations in accordance with specific product and target market requirements.
How to manage production records, sample retention and shipment inspection?
The company retains production and inspection records related to production dates, orders and batches, and retains relevant samples over time. Isolate, evaluate and classify nonconforming products after they are found.
According to customer and order requirements, the company can use full inspection, sampling or a combination of both finished product inspection methods, and cooperate with third-party inspection agencies or customer representatives to the factory inspection.
New Product and Product Data Capability
The company develops more than 2,000 independent SKUs each year, covering HORECA melamine tableware, children's tableware, melamine household goods and household and outdoor tableware. The quantity of new product development is used to indicate the design and product organization capabilities, and the on-sale, inventory and customizable status of specific products need to be checked by project.
Factory & Manufacturing FAQs
Are all production processes done in-house at Shall?
Paper design and printing, molding, edging, polishing, packaging and related inspections can be completed in-house; physical molds are manufactured by professional suppliers, and Shall is responsible for design, trial and sample confirmation.
Does Nissan 100000 pieces apply to every order?
It's not. This figure is the full design capacity, and the actual output depends on the product type, weight, color, packaging, testing and production scheduling.
Can customers go to the factory for inspection?
According to the project, customer representatives or third-party inspection agencies can be arranged to inspect the goods at the factory. The specific time and inspection plan need to be confirmed in advance.
Can you provide laboratory and production site information?
Publicable factories, laboratories and production materials can be provided according to the project; the contents involving customers, processes or confidential information need to be confirmed according to the specific project.
Understand the factory, product information or samples
Please provide the products you are interested in, the expected quantity, the target market and the production or quality items you need to know. We will assist in matching data, samples and follow-up communication.
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